How Many 10 AWG Wires Fit in PVC Conduit?

Complete NEC-compliant fill chart for 10 AWG THHN wires in Schedule 40 PVC (PVC) conduit. Maximum wire counts for all standard conduit sizes.

Quick Answer

For 10 AWG THHN wires in PVC conduit at 40% fill (3+ wires):

  • • 1/2" PVC: 5 wires
  • • 3/4" PVC: 9 wires
  • • 1" PVC: 15 wires

10 AWG in PVC Conduit Fill Chart

Conduit Size Max Wires (40% Fill) Fill % Max Wires (Nipple 60%) Fill %
1/2" 5 37% 8 59%
3/4" 9 37% 14 58%
1" 15 38% 23 58%
1-1/4" 27 40% 40 59%
1-1/2" 37 39% 56 59%
2" 62 40% 93 60%
2-1/2" 103 40% 155 60%
3" 164 40% 247 60%
3-1/2" 215 40% 323 60%
4" 271 40% 407 60%

Understanding the Fill Chart

According to NEC (National Electrical Code) Chapter 9, Table 1, the maximum conduit fill percentage depends on the number of conductors:

  • 1 conductor: 53% fill maximum
  • 2 conductors: 31% fill maximum
  • 3 or more conductors: 40% fill maximum
  • Nipples (24" or less): 60% fill maximum

This chart shows the maximum number of 10 AWG THHN conductors that can fit in each PVC conduit size while maintaining NEC compliance.

Calculation Example

Question: How many 10 AWG THHN wires can fit in 3/4" PVC conduit?

Wire area: 0.0211 sq in per conductor

Conduit internal area: 0.508 sq in

Allowable fill (40%): 0.2032 sq in

Maximum wires: 0.2032 ÷ 0.0211 = 9 wires

Answer: You can fit up to 9 wires of 10 AWG THHN in 3/4" PVC conduit.

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